Isingeniso
Esikhathini sokukhiqizwa kwedijithali nokukhiqizwa okuhlakaniphile, imishini yokusika isiphenduke imishini edingekayo kuzo zonke izimboni ezifana nokukhangisa, ukupakisha, izindwangu, izimoto, isikhumba, i-aerospace, kanye nokucubungula izinto eziyinhlanganisela. Njengoba izakhiwo zomkhiqizo ziba yinkimbinkimbi futhi izimfuno zamakhasimende zikhula ngokuya ngokwezifiso, isidingo semishini yokusika ukuze ilethe ukunemba okuphezulu, isivinini esikhulu, nokungaguquguquki okuphezulu akukaze kube bucayi kakhulu.
Ukuhlaziywa kokusebenza okuphelele komshini wokusika kubalulekile hhayi kuphela ekukhetheni okokusebenza kodwa nasekuhloleni{0}}ukuthembeka kokusebenza kwesikhathi eside kanye nokusebenza kahle kwezindleko. Lesi sihloko sinikeza ukuhlaziya okuningiliziwe kobuchwepheshe bokusebenza komshini wokusika kusuka kubukhulu obuningi, okuhlanganisa ukuklama kwesakhiwo, isistimu yokunyakaza, amathuluzi okusika, ama-algorithms esofthiwe, ukuzinza, ukusetshenziswa kwamandla, izindlela zokuphepha, nokucatshangelwa kokugcinwa. Inhloso ukunikeza ireferensi egunyaziwe kubasebenzisi abafuna ukuqonda ukuthi ukusebenza komshini wokusika kuyithinta kanjani imiphumela yokukhiqiza.
1. Ukusebenza Kwesakhiwo
1.1 Ukuqina kohlaka
Ukuqina kwesakhiwo somshini kunquma ngokuqondile ukunemba kokusika. Uhlaka olubuthakathaka luholela ekudlidlizeni, ekuchezukeni kwethuluzi, kanye namaholoholo ngesikhathi sokusika{1}}isivinini esikhulu. Imishini yesimanje yokusika{3}esebenza kahle kakhulu ivamise ukusebenzisa:
Amafreyimu ensimbi ashiselwe
-Ama-aluminium alloy anamandla aphezulu
I-elementi ephelile-izakhiwo ezithuthukisiwe zemishini
Ukuqina okuphezulu kusekela ukusheshisa okusheshayo, ukunyakaza kwamathuluzi okuzinzile, kanye nokunemba kokucubungula okuthuthukisiwe.
1.2 I-Worktable Flatness
Ukunemba kwendawo esebenzayo kuthinta ukuthi izinto ngokunembile zigcina kanjani ukuxhumana nendawo yokusika. Ukuchezuka kokuphansi kufanele kuncishiswe (ngokuvamile phakathi kuka-±0.1–0.2 mm). Imishini ethuthukisiwe ihlanganisa:
Izinkundla{0}}ezinembayo ze-vacuum eziphezulu
Amasistimu okumunca ama-Zonal
Amapuleti -e-aluminiyamu e-honeycomb ephikisana nokonakala
Lezi zici ziqinisekisa ukuthi izinto zihlala ziyisicaba ngesikhathi sokusika.
2. Ukusebenza Kwesistimu Yokunyakaza
2.1 Izingxenye Zokunyakaza Eziwumugqa
Ukunyakaza{0}}okunemba okuphezulu kubalulekile ezindleleni zokusika ezihlanzekile nezinembile. Imishini{2}}ephezulu isebenzisa:
Japanese THK noma German HIWIN imihlahlandlela eqondile
Amasistimu amabhande e-synchronous
Amagiya{{0}indlela yokubeka amapulatifomu{1}}efomethi enkulu
Ama-servo motors angenalutho
Izinga lalezi zingxenye lithonya isivinini, ukuphindaphinda, kanye nokusebenza kahle okukhulu.
2.2 Ukunemba Kwezimoto Nokushayela
Imishini yokusika{0}eshayelwa yi-Servo inikeza ukunemba okuphezulu nokusabela kunamasistimu anyathelayo. Izinkomba ezibalulekile zifaka:
Ukusheshisa okuphezulu
Isivinini esisheshayo sokunqamula
Ukunemba kokuma (±0.05 mm)
Ukunemba kokuphindaphinda (±0.02 mm)
Ukunyakaza okunembayo okuphezulu kuvumela amajika ashelelezi, ukulawula amakhona angcono, kanye nokuchithwa kwempahla encishisiwe.
3. Ukusika Ithuluzi Ukusebenza
3.1 Ummese Onyakazayo
Ummese ogoqayo usetshenziswa kakhulu ngenxa yokuguquguquka kwawo kanye nekhono lokusika izinto ezithambile ukuya kohafu{0}}eziqinile. Ukusebenza kuncike kokuthi:
Ubukhulu
Imvamisa
Uhlobo lwe-blade
Ukuhambisana kwezinto
Ummese ozungezayo womoya unikeza amandla aqinile, kuyilapho imimese ezungezayo kagesi ihlinzeka ngokulawula okungcono komsindo nokuzinza.
3.2 Hudula Ummese Futhi Uqabule-Sika Ummese
Lawa mathuluzi anika amandla-ukusika okuphezulu kwe-vinyl, izitika, amabhodi amagwebu, namabhokisi. Izinkomba zokusebenza zifaka:
Ukusika ukunemba ukujula
Ukuguquguquka kwe-Blade
Ukulawula ukucindezela kwethuluzi
Ukulawula ukujula okunembile kuqinisekisa ukusika kwesitikha okungenasici futhi kuvimbela ukulimala kwe-substrate.
3.3 I-Routing Spindle
Ezintweni eziqinile ezifana ne-acrylic, ukhuni, ama-PCB, namabhodi ayinhlanganisela,{0}}i-spindle yamandla ephezulu ibalulekile. Izici zokusebenza zifaka:
Amandla e-spindle (800W–3kW)
Isivinini sokuzungeza (18,000–60,000 rpm)
Isistimu yokupholisa
Ithuluzi lokushintsha ukuguquguquka
Amandla aphezulu akhulisa amandla okusika nokusebenza kahle.
3.4 Amathuluzi Akhethekile
Imishini yokusika yesimanje ingafaka:
Creasing wheel (ukupakisha)
-ithuluzi lokusika (lamabhodi esibonisi)
Ummese oyindingilizi (wendwangu)
Amamojula wokubhoboza
Ukusebenza kwethuluzi ngalinye kuthinta ngqo ububanzi bezinto ezilungisekayo.
4. Ukunemba kanye Nekhwalithi Yokusika
4.1 Ukunemba kokuma
Ukusika{0}ikhwalithi ephezulu kudinga kokubili ukunyakaza okungaguquki kanye nokulinganiswa okunembile. Izinto zifaka:
Ukulinganisa komshini
Ukunemba komzila wesitimela
Lawula ukwenziwa ngcono kwe-algorithm
Imishini-esezingeni eliphezulu ifinyelela ukunemba kokusika okungu-±0.1 mm.
4.2 Ikhwalithi yoMphetho
Umshini omuhle wokusika kufanele ulethe:
Imiphetho ebushelelezi
I-burr encane
Awekho amaphethelo ashile noma ancibilikile
I-fuzzing encane (ekusikeni kwendwangu)
Ukungaguquguquki kunciphisa-ukucubungula futhi kukhulisa ubuhle bomkhiqizo.
5. Isofthiwe Nokulawula Ukusebenza Kwesistimu
5.1 Isixhumi esibonakalayo somsebenzisi kanye nokuhamba komsebenzi
Isoftware esebenzayo ithuthukisa ukusebenza kokukhiqiza kukonke. Izici ezibalulekile zifaka:
Ukwenza isidleke okuhlakaniphile
Ukuhlela indlela{0}okuzenzakalelayo
Ukulawula{0}}amathuluzi amaningi
Ukusetha ngaphambilini kwesizindalwazi esibalulekile
Ukuhambisana kwefayela ne-AI, DXF, PLT, PDF
Isofthiwe engcono inciphisa umsebenzi womsebenzisi futhi isheshise ukukhiqizwa.
5.2 I-CCD noma Uhlelo Lokuqaphela Ikhamera
Izinhlelo zokubona zithuthukisa ukunemba kokusika kwezinto eziphrintiwe. Izinzuzo zihlanganisa:
Ukubonwa kwekhonta okuzenzakalelayo
Isinxephezelo sokuhlanekezelwa kokuphrinta
Ukuhlonza umsebenzi webhakhodi
QR{{0}ikhodi yokuzenzakalela kokuhamba komsebenzi
Lokhu kubalulekile ezimbonini zokupakisha, zokukhangisa, nezindwangu.
6. Ukukhiqiza Ngempumelelo
6.1 Isivinini sokusika
Ukusika-isivinini esiphezulu kungadlula u-1500 mm/s kuye ngento. Ukusebenza kahle kuncike kokuthi:
Ummese oscillation imvamisa
Ukuqina kwesistimu yokunyakaza
Ama-algorithms okuthuthukisa ijika
6.2 Ukuzinza Kokusebenza Okuqhubekayo
Ukusebenza kwesikhathi eside{0}}ezinzile kubonisa ikhwalithi yomshini. Izinkomba ezibalulekile:
Ukuphathwa kokushisa kwezimoto
Isivikelo sokuvikela uthuli{{0}
Ukumelana nokugqoka kwezakhi zemishini
7. Ukusetshenziswa kwamandla kanye Nezindleko{1}}Ngokusebenza kahle
7.1 Izindleko Zokusebenza
Ukusetshenziswa kwamandla kuyehluka kuye ngokuthi:
Amandla emoto
Ukusebenza kwephampu ye-vacuum
Ukusetshenziswa kwe-spindle
Amasistimu{0}asebenza kahle kakhulu anciphisa{1}}izindleko zesikhathi eside.
7.2 I-Blade kanye Nezindleko Zamathuluzi
Izinto ezisetshenziswayo zithinta ukusebenza konyaka. Imishini-yekhwalithi ephezulu inciphisa ukuguga kwe-blade futhi inwebe isikhathi sokuphila kwamathuluzi.
8. Ukuphepha Nokwethenjelwa
8.1 Izici zokuphepha
Ukuvikela okubalulekile kuhlanganisa:
Izitobhi eziphuthumayo
Ukutholwa kokushayisana
Ukuvikela ukugcwala kwethuluzi
Indawo yokusika evalekile
Amandla ahlakaniphile{0}}avala inkumbulo
8.2 Ukuqina
Imishini ethembekile igcina ukuvumelana phakathi neminyaka yokusebenza. Izici zokusebenza:
Ikhwalithi yezintambo zangaphakathi
Shayela impilo yakho yonke
Ukuncishiswa kokudlidliza kwethuluzi
Anti{0}}izinhlelo zothuli
Isiphetho
Ukusebenza komshini wokusika kunqunywa ukusebenzisana kwesakhiwo sokusebenza, isistimu yokunyakaza, ukusebenza kahle kwamathuluzi, ubuhlakani besofthiwe, ukuzinza okunembayo, nokulawula{0}izindleko zesikhathi eside. Umshini wokusika{2}osebenza kahle kakhulu awugcini nje ngokuthuthukisa ikhwalithi yomkhiqizo kodwa futhi uthuthukisa ukusebenza kahle kokukhiqiza, wehlise izindleko zokusebenza, futhi ukhuphule ngokuphawulekayo ukuncintisana komkhiqizi. Ngokuhlaziywa kokusebenza okunemininingwane, abasebenzisi bangenza izinqumo ezinolwazi futhi bakhethe okokusebenza okufana kokubili nezidingo zokukhiqiza zamanje nezesikhathi esizayo.
