Umshini wokusika i-gantry ungenye yezinhlelo zokusika ezihlakaniphile ezisetshenziswa kakhulu ekukhiqizeni zanamuhla, ezaziswa ngokunemba kwawo, ukuguquguquka, nokusebenza kahle. Ingakwazi ukucubungula izinhlobonhlobo zezinto -kusuka kumapuleti ensimbi namabhodi ayinhlanganisela kuya esikhumbeni, izindwangu, kanye negwebu{2}}okukwenza kubaluleke kakhulu ezimbonini ezifana nokukhangisa, ukupakisha, izinto zangaphakathi zezimoto, ukukhiqiza izicathulo, ifenisha, nobunjiniyela.
Ukuze uqonde kangcono ukuthi lo mshini uletha kanjani ukusebenza okuzinzile nokunembile, lesi sihloko sihlola ngokuningiliziwe isimiso sokusebenza somshini wokusika i-gantry, okuhlanganisa ukwakheka kwawo kwesakhiwo, ukunyakaza kwemishini, ubuchwepheshe bokusika, izinhlelo zokulawula, nokuhamba komsebenzi.
1. Uhlolojikelele Lomshini Wokusika we-Gantry
Umshini wokusika i-gantry iyisistimu yokusika elawulwayo ye-CNC{{0}ehlanganisa{1}}isakhiwo semishini yesitayela se-gantry, lapho ugongolo lunqamula etafuleni lokusebenza futhi luhamba eduze kwamareyili nhlangothi zombili.
Lo mklamo uhlinzeka:
Ukuqina kwesakhiwo okuphezulu
Ukuzinza okuhle kakhulu
Ikhono-elilikhulu lokusika ifomethi
Ukunemba okungaguquguquki emisebenzini{0}eqhubeka isikhathi eside
Umshini ulungele kokubili ukusika okukodwa-kwesendlalelo{1}}nokuningi{1}}kusendlalelo futhi ungafakwa amathuluzi ahlukahlukene afana nemimese ezungezayo, imimese ejikelezayo, izisiki zokugaya,{2}}amathuluzi okusika, -amathuluzi okusika, amasondo okusika, nemibese yokuhudula.
2. Ukwakhiwa Kwesakhiwo Somshini Wokusika I-Gantry
Umshini wokusika ojwayelekile we-gantry uqukethe lezi zingxenye ezinkulu ezilandelayo:
2.1 Uhlaka lweGantry
I-gantry isebenza njengesakhiwo esiyinhloko sokusekela, esithwala amakhanda asikiwe futhi sivumele ukunyakaza ku-eksisi X-.
Izici zifaka:
I-aluminium eqinile noma ukwakhiwa kwensimbi
Idizayini eqinile kakhulu
Ukunyakaza okushelelayo kuyo yonke indawo yokusebenza
2.2 Ithebula Lokusika
Ithebula lokusebenza lisekela izinto zokwakha. Izinketho zifaka:
Ithebula le-vacuum adsorption yokuthola izinto zokuvikela
Ithebula lebhulashi noma ithebula elizwakalayo lokunciphisa ukuguga kwamathuluzi
Ithebula lebhande le-Conveyor lokuphakela ngokuqhubekayo
2.3 Ukusika I(ama)khanda
Kuye ngokucushwa komshini, kungase kube:
Isistimu-yekhanda eyodwa
Isistimu-yekhanda ekabili
Amamojula-amathuluzi amaningi ekhanda ngalinye
Amathuluzi ajwayelekile afaka:
Ummese onyakazayo
Ummese we-pneumatic oscillating
Ummese ojikelezayo
Isondo elidalayo
-ithuluzi lokusika
Kiss{{0}ithuluzi lokusika
Ikhanda eligayayo
Ipeni lokuhlela
2.4 I-Servo Motors kanye ne-Drive System
Ama-servo motors-asebenza kahle kakhulu ahlinzeka ngokuma okunembile nokulawula isivinini.
Isistimu yokushayela ihlanganisa ukunyakaza ngokuhambisana:
X-i-eksisi (gantry movement)
Y-i-eksisi (ukunyakaza kwekhanda lethuluzi)
Z-i-eksisi (ukunyakaza kwethuluzi ukuya phezulu/phansi)
2.5 Uhlelo Lombono (Ongakukhetha)
Imishini ethuthukisiwe ihlanganisa:
Ikhamera ye-CCD yokubonwa kwekhonta
Ukutholwa{0}komaka kokuphrinta
Isistimu yokuqagela yokubeka iphethini
2.6 Uhlelo Lokulawula
Isilawuli se-CNC sichaza ukusika amafayela futhi sithumele imiyalo kumamotho namathuluzi.
Izici ngokuvamile zihlanganisa:
Ukulawula ukunyakaza
Ukuphathwa kwamathuluzi
Ukwenziwa ngcono kwendlela
Ukulawula ukusika okunezendlalelo
3. Isimiso Esisebenzayo Somshini Wokusika we-Gantry
Nakuba amathuluzi okusika ahlukahlukene asebenza ngokuhlukile, isimiso sokusebenza somshini wokusika i-gantry singafingqwa ngezinyathelo ezine:
Isinyathelo 1: Ukuma kwempahla
Ngaphambi kokusika, impahla kufanele ibekwe futhi ilungiswe.
Izindlela zihlanganisa:
I-vacuum adsorption
Indlela evame kakhulu; ukumunca okunamandla kubamba izinto eziyisicaba.
I-clamping
Iwusizo ezintweni eziqinile ezifana ne-acrylic noma i-MDF.
Ukondla okuzenzakalelayo
Okwezinto zokugoqa ezifana nendwangu, i-vinyl, ukhaphethi, nesikhumba, i-conveyor feeding noma -ama-roll feeder amaningi asetshenziswayo.
Isinyathelo sesi-2: Okokufaka Kwedatha kanye Nokukhiqiza Indlela Yokusika
Umsebenzisi ulayisha ifayela lokusika ngamafomethi afana nalawa:
I-DXF
I-PLT
I-AI
I-SVG
Isoftware yokulawula icubungula ifayela futhi yenze:
Ukuchazwa kwedatha yeVector
Ukwenziwa ngcono kwendlela
Ukukhetha ithuluzi
Ukusika ukuhlela ukulandelana
Izilungiselelo zesivinini nokujula
Eminye imishini ifaka isidleke esizenzakalelayo ukuze kwandiswe ukusetshenziswa kwezinto ezibonakalayo.
Isinyathelo sesi-3: I-Gantry kanye ne-Cutting Head Movement
Umshini ulandela indlela ehleliwe ngokusebenzisa ukunyakaza kwe-servo-okuhlanganisiwe.
I-gantry ihamba nge-X-eksisi
Inhloko yethuluzi ihamba nge-eksisi engu-Y-
Ithuluzi lokusika lihamba libheke phezulu -ku-eksisi Z
Ngokuhlangene, lokhu kunyakaza kufeza ukusika okunembile nokuqhubekayo.
Isinyathelo sesi-4: Ukusika Ukubulawa
Ithuluzi lokusika lenza ukucubungula kwangempela.
Umgomo wokusika uyahluka kuye ngethuluzi:
Ummese Onyakazayo
I-blade idlidliza ngesivinini esikhulu, ilungele izinto ezithambile ukuya kweziqinile-eziqinile.
Umbese Oscillating Womoya
Isebenzisa umfutho womoya ukunika amandla ukusika okujulile nokunamandla.
Ummese Ojikelezayo
I-blade eyindilinga esheshayo{{0}ephendukayo elungele izindwangu noma izinto eziguqukayo eziqinile.
I-Milling Cutter
Isetshenziselwa izinto eziqinile ezifana ne-acrylic, i-aluminium-i-plastic panel, ne-MDF.
V{{0}Ithuluzi Lokusika noma Lokudala
Isetshenziselwa amabhodi okupakisha ukudala imigqa egoqayo.
Kiss-Sika
Usika ungqimba olungaphezulu ngaphandle kokulimaza umugqa (isb, izitika).
4. Control and Automation Technologies
Imishini yesimanje yokusika i-gantry ifakwe ubuchwepheshe bokulawula okuhlakaniphile, okuhlanganisa:
4.1 Ukuhlonza okuzenzakalelayo
Ukusebenzisa amakhamera e-CCD ukwenza lokhu:
Ukubonwa kwekhonta ephrintiwe
Ukutholwa kophawu lokubhalisa
Isinxephezelo sephutha
4.2 Uhlelo Lokusuthisa Okuzenzakalelayo
Izinto zokugoqa zingazenzekela:
Fed
I-Laminated
Kuqoqiwe
Lokhu kuqinisekisa ukukhiqizwa okuqhubekayo.
4.3 Ukusebenza Okuzenzakalelayo
Ngamatafula okuthutha, umshini ungasebenza njengomugqa wokuhlanganisa:
Ukusika
Ukuqoqa
Iyahlunga
5. Izinzuzo Gantry Cutting Machines
5.1 Ukunemba okuphezulu
Ama-Servo motors kanye nesakhiwo esiqinile se-gantry siqinisekisa ukunemba okungu-±0.1–0.2mm.
5.2 Ukusebenza Okuhlukahlukene Okunamandla
Angakwazi ukusika:
Izindwangu
Isikhumba
Irabha
I-Acrylic
Igwebu
Ipulasitiki
I-Vinyl
Ibhodi likathayela
5.3 Ukusebenza Okuphezulu
Ukunyakaza okusheshayo, ukuhlela indlela ehlakaniphile, nezinketho ezimbaxambili-zekhanda kukhulisa kakhulu okukhiphayo.
5.4 Ukuhlanganisa Okulula
Ingena ezindaweni zesimanje zokukhiqiza ezidijithali.
5.5 Isondlo Esiphansi
Impilo ende yesevisi kanye nezindleko eziphansi zokusebenza.
6. Izicelo Zemboni
Umshini wokusika i-gantry usetshenziswa kabanzi ku:
Ukukhangisa nokukhiqizwa kwesibonisi
Imboni yokupakisha kanye nebhodi likathayela
Indwangu kanye nezingubo
Ukukhiqiza ingaphakathi lezimoto
Ifenisha kanye ne-upholstery
Imikhiqizo yesikhumba
Ukwenziwa komata waphansi
Imboni ye-Composites
7. Isiphetho
Umshini wokusika i-gantry uhlanganisa ubuchwepheshe obuthuthukisiwe be-CNC,-amasistimu ahamba ngesivinini esiphezulu,{1}namathuluzi wokusika asebenzayo amaningi{1}ukuletha isisombululo sokusika esiguquguqukayo nesihlakaniphile.
Umgomo wayo wokusebenza{{0}osekelwe ekuzinzeni kwesakhiwo, ukulawulwa kwe-servo okunembile, ukusebenzisana kwamathuluzi, kanye nesinxephezelo esizenzakalelayo{1}}siqinisekisa imiphumela engaguquki kanye{2}}yekhwalithi ephezulu kulo lonke uhla lwezinto ezibonakalayo.
Kumabhizinisi aphishekela ukusika okuphumelelayo, okunembile, nokuzenzakalelayo, umshini wokusika i-gantry uyingxenye ebalulekile yemishini ethuthukisa kakhulu ukukhiqiza nokuncintisana.