Imishini yokusika imimese e-oscillating isibe esinye sezixazululo eziyinhloko zokusika ezimbonini eziningi ngenxa yokunemba kwayo, ukuguquguquka, ukuguquguquka kwezinto ezibonakalayo, nokusebenza kahle okuphezulu. Njengoba ukukhiqizwa kwesimanje kushintshela ku-automation kanye nokwenza idijithali, amasistimu emimese e-oscillating-ikakhulukazi i-CNC{2}}elawulwayo{3}adlala indima ebaluleke kakhulu emigqeni yokukhiqiza yendwangu, isikhumba, ukupakisha, ingaphakathi lezimoto, izinto zokukhangisa, izinhlanganisela, ukucubungula amagwebu, nokuningi.
Lesi sihloko sinikeza ukuhlola okuningiliziwe kwezici zemishini yokusika imimese e-oscillating, okuhlanganisa ukwakheka kwayo kwesakhiwo, isimiso sokusebenza, izici zamathuluzi, izinzuzo, imisebenzi yokuzenzakalela, kanye nezicelo zezimboni. Ngokuhlola isici ngasinye, abafundi bangaqonda kangcono ukuthi kungani ubuchwepheshe bokusika ummese oscillating sebuyinto ekhethwayo ekukhiqizeni idijithali yesimanje.
1. Isingeniso Semishini Yokusika Ummese Oscillating
Umshini wokusika ummese ozungezayo uyi-CNC digital cutter esebenzisa-imvamisa ephezulu, ukunyakaza kwe-blade okuphindaphindayo ukuze kufinyelelwe ukusikwa okunembile. Ngokungafani nokusika kwe-laser noma ukugaya, imimese e-oscillating incike ekunyakazeni kwe-blade kunomshini wokushisa noma ukugaya, okuqinisekisa imiphetho ehlanzekile ngaphandle kokushiswa, ukuguquguquka, noma ukuguqulwa kwezinto.
Ngokuya ngesicelo, izinhlelo zommese oscillating zingafakwa:
Ummese ozungezayo kagesi (EOK)
Ummese we-pneumatic oscillating (POK)
Umsebenzi-osindayo ummese oscillating
Kiss-sika ummese
Amasondo okudala
-amathuluzi wokusika
Hudula imimese
Imimese ejikelezayo
Lo mklamo we-modular wenza umshini ukwazi ukuphatha uhla olubanzi lwezinto zokwakha, kusukela ezindwangu ezithambile kuye kumabhodi ayinhlanganisela aminyene.
2. Izici Zesakhiwo Semishini Yokusika Ummese Oscillating
Imishini yokusika imimese oscillating yakhiwe endaweni yesikhulumi se-CNC ngokuvamile ehlanganisa:
2.1 Isakhiwo se-Gantry
I-gantry eqinile eyenziwe ngensimbi noma nge-aluminium yezimboni iqinisekisa ukuzinza futhi inciphisa ukudlidliza.
I-gantry inqamula ithebula lokusika futhi ihamba kahle{0}kumihlahlandlela yomugqa enembayo ephezulu.
2.2 Izinhlobo Ezisebenzayo
Ngokuya ngemboni, imishini ingasebenzisa:
Vacuum ithebula ukulungisa izinto ngesikhathi sokusika
Ithebula lebhulashi ukuze unwebe impilo ye-blade
Ithebula lebhande le-Conveyor lokuphakela okuzenzakalelayo kwezinto zokugoqa
2.3 Amamojula Ekhanda Lamathuluzi
Imishini eminingi ine:
Ikhanda-elilodwa
Ikhanda-elikabili
Amasistimu-ekhanda lamathuluzi amaningi
Izinhloko zamathuluzi ngokuvamile zihlanganisa:
Oscillating ummese module
Imojula yokudala
Imojula yokuhlela ipeni
Ikhamera yokubhaliswa
I-spindle yokugaya (uyazikhethela emishinini eyi-hybrid)
2.4 Ama-Servo Motors nama-Drives
Amasistimu e-servo{0}esivinini esiphezulu ahlinzeka ngokunyakaza okunembe ngokuhambisana:
X-i-eksisi (gantry movement)
Y-i-eksisi (ukunyakaza kwekhanda lethuluzi)
Z-i-eksisi (ukunyakaza kwethuluzi phezulu/phansi)
2.5 Uhlelo Lokubona Okubonwayo
Imishini eminingi ihlanganisa:
Ikhamera ye-CCD
Maka{{0}iphoyinti lokutholwa
Ukuqashelwa kwekhonta
Isistimu yokuqagela yosizo lokuzalela
Lezi zinhlelo zenza ukusika kunembe futhi kube lula.
3. Isimiso Esisebenzayo Sobuchwepheshe Be-Oscillating Knife
Isimiso esiyinhloko sokusika ummese oscillating ukunyakaza{0}}okuphindaphinda imvamisa okushayela i-blade phezulu naphansi ukuze isike phakathi kwezinto.
Izici ezibalulekile:
Ukusika ngaphandle kokushisa
Ukujula kwe-blade elawulwayo
Ikhono lokusika-izinto zezendlalelo eziningi
Imiphetho ebushelelezi ngaphandle kwe-carbonization
Akukho ntuthu noma ukukhishwa okunobuthi
Imvamisa ye-oscillation ivamise ukuba phakathi kokushaywa okungu-8,000–20,000 ngomzuzu, kuye ngokuminyana kwezinto kanye nemodeli yomshini.
4. Izici Eziyinhloko Zemishini Yokusika Ummese Oscillating
4.1 Ukunemba Okukhethekile Kokusika
Amasistimu wommese ojikelezayo aletha ukunemba okungu-±0.1 mm, okuqinisekisa imiphumela engenasici:
Amaphethini
Izincwadi
Izimo eziyinkimbinkimbi
Igwebu-eliphezulu
Isikhumba nezindwangu
Ngokulawulwa kwe-servo nezindlela zamathuluzi ezithuthukisiwe, umshini ugcina ukuvumelana ngisho-nobude besikhathi sokusika.
4.2 Ukuhambisana Okubanzi Kwempahla
Imishini yokusika imimese e-oscillating ingacubungula inhlobonhlobo yezinto, okuhlanganisa:
Isikhumba (sangempela ne-PU)
Indwangu
Ikhadibhodi
Ibhodi likathayela
Irabha
Igwebu le-EVA ne-EPE
Ukhaphethi
Izinto ezihlanganisiwe
Amashidi epulasitiki
I-Vinyl nefilimu{0}}enamathelayo
Ama-Gaskets
Izwa
Amashidi e-Silicone
Izinto zesipontshi
Lokhu kuvumelana nezimo kukwenza kube yisixazululo sendawo yonke ezimbonini eziningi.
4.3 Akukho Ukushiswa, Akukho Intuthu, Akukho Ukushintsha umbala
Ngokungafani nokusika kwe-laser, imimese e-oscillating ayikhiqizi:
Imiphetho eshisiwe
Iyancibilika
Uphuzi noma umnyama
Intuthu noma intuthu
Lokhu kubenza balungele:
Izimpahla zesikhumba
Ukusika izindwangu
Ukupakisha
Izinto zangaphakathi
Lapho ukubukeka nobuqotho bezinto ezibonakalayo kubalulekile.
4.4 Isivinini Esiphezulu Sokusika kanye Nempumelelo
Imimese e-oscillating inikeza ukucubungula okusheshayo ngalezi:
Imvamisa ye-oscillation ephezulu
Indlela yokusika eqhubekayo
Ukunyakaza okusheshayo kwe-gantry
Ukucushwa kwekhanda-okukabili kungenza:
Ukusika ngesikhathi esisodwa
Ukusika + creasing
Ukusika + ukuhlela
Lokhu kuphinda kabili ukukhiqiza.
4.5 Amandla amaningi-wokusika izendlalelo
Imishini ingasika:
Izinto{0}}zesendlalelo esisodwa
Izindwangu{0}}ezinezingqimba eziningi ezinamalayili
Igwebu-eliningi
I-paperboard estakiwe
I-automatic laminating iqinisekisa ukunemba phakathi-nokusika izendlalelo eziningi.
4.6 Ithuluzi Lokuguquguquka
Amasistimu wommese ozungezayo angahlonyiswa ngamathuluzi amaningi ahlukene:
Ummese{0}ozungezayo onemvamisa ephezulu yokusika okuvamile
Ummese we-pneumatic oscillating wezinto eziwugqinsi noma eziminyene
Kiss{{0}ithuluzi lokusika lezitikha
Ummese ojikelezayo wezindwangu
-ithuluzi lokusika lamabhokisi
Isondo lokudala lokupakisha
Ithuluzi ipeni lokumaka
Lokhu kuhlukahluka kwamathuluzi kungenye yezinzuzo ezinkulu kakhulu.
4.7 I-Automation kanye nokusebenza okuhlakaniphile
Imishini yesimanje yokusika imimese e-oscillating ihlanganisa:
Amasistimu okudla okuzenzakalelayo
Ukuqondanisa kwekhamera ye-CCD
Isidleke se-Projection
Ukuqashelwa kwethuluzi okuzenzakalelayo
Ukuthuthukisa indlela ehlakaniphile
Isofthiwe-yokulondoloza isidleke
Lezi zici zinciphisa kakhulu izindleko zabasebenzi.
4.8 Ukusebenza Okuhambisana Nemvelo
I-oscillating cutting ikhiqiza:
Akukho ntuthu
Alukho uthuli (ngaphandle kwezinto ezithile, ezidinga ukumuncwa)
Awekho amagesi anobuthi
Iyahambelana nemvelo-futhi iphephile kuma-workshops angaphakathi.
4.9 Ukusika Okuphephile Nokwethenjelwa
Imishini ihlanganisa:
Amasistimu wokumisa izimo eziphuthumayo
Amakhethini okukhanya okuphepha
Izindlela zokuvikela i-blade
Ukuvikelwa kokulayisha ngokweqile
Ukugwema ukushayisana okuhlakaniphile
Ukuqinisekisa ukusebenza okuphephile kwabasebenzi.
5. Izicelo zezimboni
Imishini yokusika ummese oscillating isetshenziswa kabanzi ku:
5.1 Imboni Yezindwangu Nezingubo
Okokusika:
Indwangu
Izinto ezilukiwe
Izindwangu ze-Mesh
Izindwangu ezihlanganisiwe
5.2 Izimpahla zesikhumba
Njenge:
Izicathulo
Izikhwama
Ingaphakathi lemoto
I-upholstery yefenisha
5.3 Imboni yokupakisha
Ilungele:
Ikhadibhodi
Amabhokisi kathayela
Ibhodi lamaphepha
Ibhodi lezinyosi
5.4 Ukukhangisa kanye Nezimpawu
Ilungele:
Ibhodi legwebu
Ibhodi le-KT
Amashidi e-PVC
I-Vinyl
Izitika
5.5 Imboni Yezimoto
Isetshenziselwa:
Ukhaphethi
Izinto zokuvala umsindo
Izwa
Ukugunda kwesikhumba
5.6 Imboni yeGasket neSeal
Okwerabha, igwebu, abicah, TPU, EVA gaskets.
6. Izinzuzo Uma Ziqhathaniswa Nobunye Ubuchwepheshe Bokusika
6.1 Uma kuqhathaniswa ne-Laser Cutting
|
Isici |
Ummese Onyakazayo |
I-Laser |
|
Ikhwalithi yomphetho |
Hlanza, akukho ukusha |
Imiphetho eshile |
|
Ukufutheka |
Lutho |
Kunzima |
|
Izinto zokwakha |
Ukuhambisana okubanzi |
Impofu ezintweni ezikhanyayo |
|
Izindleko |
Phansi |
Phezulu |
6.2 Uma kuqhathaniswa ne-Die Cutting
|
Isici |
Ummese Onyakazayo |
Die Cutting |
|
Ukuvumelana nezimo |
Phezulu |
Phansi |
|
Izindleko |
Phansi |
Izindleko zesikhunta eziphezulu |
|
Isikhathi sokushintsha |
Ngokushesha |
Kancane |
6.3 Uma kuqhathaniswa Nokugaya
Ummese ogoqayo unikezwayo:
Ukusika okusheshayo kwezinto ezithambile
Ukusetshenziswa kwamandla okuphansi
Imiphetho ehlanzekile
7. Isiphetho
Imishini yokusika imimese e-oscillating inamandla, iguquguquka, futhi isebenza kahle kakhulu. Ikhono labo lokucubungula inhlobonhlobo yezinto zokwakha, kuhlanganiswe nokunemba okuphezulu kanye nokusebenza okuhambisana nemvelo, kubenza balungele ukukhiqizwa kwesimanje. Ngezinketho ezithuthukisiwe ze-automation, zithuthukisa kakhulu umkhiqizo ngenkathi zehlisa izindleko zokusebenza nezindleko zokusebenza.
Njengoba izimboni ziqhubeka nokuphishekela ukwenza idijithali kanye nokukhiqiza okuhlakaniphile, ubuchwepheshe bokusika imimese oscillating buzohlala buyithuluzi elibalulekile ezimbonini zomhlaba wonke.